Butt Welding Machine

Puretronics is a leading manufacturer and supplier of Butt-welding machines that offer high precision surface treatment of polymer-based cable insulation materials. Our Butt-welding machine functions like a corona treater and has been designed specifically to facilitate easy installation to new or existing production lines. With its unique and effective method of optimizing the adhesion properties of printing inks and coatings onto polymer cable insulations such as PE, PP and PTFE, it is the perfect solution for cable manufacturers looking to increase surface wettability through electrical discharger.

Our Butt-welding machines are used with ceramic tubes, and are useful for running the wire on automatic machines under tension, avoiding breaks of the wire during running from the weld point. The electrode height is easy to adjust, and our machines use high efficiency and advanced IGBT based technology. Our Butt-welding machines offer 360° treatment, and the fully guarded treating station ensures maximum safety.

With zero-speed control for automatic/stop of treatment, our Butt-welding machines offer precision and efficiency like no other. They are compatible with standing wires and solid conductors, with a range of 0.2 sqmm to 4.0 sqmm and a material of copper. At Puretronics, we are committed to providing high-quality Butt-welding machines that deliver optimal results for your cable manufacturing needs.

For Bunch Copper Welding

Puretronics Butt Welding Machine is an innovative and highly effective solution for optimizing the adhesion properties of printing inks and coatings onto polymer cable insulation materials such as PE, PP, and PTFE. The machine is designed to create strong bonds between the materials through a process known as surface treatment.

The low surface energy of polymer-based substrates often leads to poor adhesion of linked glues and coatings. However, with the Puretronics Butt Welding Machine, the surface energy of the material is increased, resulting in an optimum adhesion of links, glues, and coatings.

The machine is easy to use and operates efficiently, ensuring a high-quality finish. The Butt-Welding Machine is ideal for use in cable manufacturing industries where cable joints require strong bonding. The machine works by heating the ends of the two cables to be joined, and then applying pressure to fuse them together.

Puretronics Butt Welding Machine is suitable for joining various types of cables including fiber optic, power cables, telecommunication cables, and control cables. The machine has a fast heating rate, which minimizes the time required to join the cables. The Butt-Welding Machine is also equipped with an automatic cooling system to prevent the cables from overheating and getting damaged during the process.

The Puretronics Butt Welding Machine is made with high-quality components, ensuring a long lifespan and consistent performance. The machine is compact, easy to install, and operates quietly, making it ideal for use in any production setup. The Butt-Welding Machine is also equipped with safety features such as a door interlocking system and potential-free changeover to prevent any accidents.

With Puretronics Butt Welding Machine, cable manufacturers can create strong and reliable bonds between the cables, ensuring a high-quality and long-lasting finished product. The machine is designed to meet the demands of the modern cable manufacturing industry and will provide reliable performance for years to come.

For GI wire welding

Butt welding is a critical process in the cable manufacturing industry. It joins two separate cable ends to create a single cable with a continuous conductor. This process is essential to create a safe, reliable and efficient electrical distribution network. Puretronics Butt Welding Machine is a state-of-the-art welding machine that is designed to meet the demands of the cable manufacturing industry.

Our Butt-Welding Machine is designed to handle a range of cable sizes and materials. The machine is compatible with cables made of PVC, PE, XLPE, and other materials commonly used in cable manufacturing. The welding process is fully automated, ensuring consistent weld quality and a reduction in weld failures. The machine is easy to use, with simple controls that allow for precise control of the welding parameters.

The Puretronics Butt Welding Machine is a high-speed machine that can weld cables at a speed of up to 2 meters per minute. The machine is equipped with a high-power transformer that provides a stable and reliable power supply for the welding process. The transformer is designed to withstand the high-temperature environment of the welding process and to provide consistent power output.

Our Butt-Welding Machine is designed to be versatile and can be used to weld a range of cable sizes. The machine is equipped with a range of welding dies that can be quickly and easily swapped out to accommodate different cable sizes. The machine is also equipped with a range of safety features, including over-temperature protection, short-circuit protection, and overload protection.

In addition to its high-speed welding capabilities, the Puretronics Butt-Welding Machine is designed to be energy-efficient. The machine is equipped with an advanced cooling system that uses minimal energy to keep the machine cool during the welding process. The machine also has a low standby power consumption, making it an eco-friendly option for cable manufacturers.

Overall, the Puretronics Butt Welding Machine is a reliable, efficient, and versatile machine that is essential for any cable manufacturing process. Its automated process, high-speed welding capabilities, and range of safety features make it the ideal machine for creating safe, reliable, and efficient electrical distribution networks.

For Aluminum Wire Welding

When it comes to manufacturing cables, one of the most important aspects is the welding process. The welding quality plays a crucial role in the cable’s strength and durability. Puretronics Butt Welding Machine is designed to provide superior welding quality while ensuring the highest levels of safety and efficiency.

The machine is designed to weld the ends of two cables together with high precision and consistency, ensuring that the weld is strong and secure. The butt-welding process is ideal for manufacturing long length cables, as it eliminates the need for splicing.

Puretronics Butt Welding Machine is equipped with advanced technology that allows it to deliver consistent and high-quality welding. The machine uses a corona treater that increases the surface energy of the polymer-based insulation material, resulting in optimum adhesion and superior welding quality.

This unique in-line treating system is ideal for optimizing the adhesion properties of printing inks and coatings onto polymer cable insulations such as PE, PP, and PTFE. The corona treatment ensures that the surface energy of the material is increased, resulting in better adhesion of the links, glues, and coatings.

The machine is designed for easy operation and maintenance, with a user-friendly interface that allows operators to control the welding parameters with ease. The welding parameters can be easily adjusted to suit the specific requirements of the cables being welded.

Puretronics Butt Welding Machine is designed to deliver high productivity and efficiency, with a maximum welding speed of up to 12 meters per minute. The machine is equipped with advanced safety features that ensure the safety of operators and prevent accidents.

The machine is built to last, with a sturdy and durable construction that can withstand the rigors of the manufacturing environment. It is designed to meet the highest international standards for quality and safety, ensuring that you get a reliable and efficient butt-welding machine that can meet your production needs.