Static Powder Applicator, also known as a cable powder applicator or cable dusting machine, is a specialized device used to apply talcum powder to cables. Talcum powder is a soft, inert mineral that acts as a lubricant and insulator, protecting cables from friction, wear, and corrosion. Static Powder Applicators are commonly used in the manufacturing and maintenance of electrical cables, particularly for high-voltage and fiber optic cables.
LSP – Static Powder Applicator
A reliable series for Powder Applicator introduced for Wire & Cable Industry, Puretronics introduces LSP Series.
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Purpose of Static Powder Applicators for Cables
Lubrication
Talcum powder reduces friction between the cable conductors and the cable jacket or insulation, minimizing wear and tear during cable handling and installation.
Insulation
Talcum powder provides additional insulation between the cable conductors, preventing electrical short circuits and enhancing the cable's dielectric strength.
Moisture Protection
Talcum powder absorbs moisture, helping to protect cables from corrosion caused by humidity and water exposure.
Advantages of Static Powder Applicators for Cables
The machine avoid excess powder application on the cable, thus maintaining the diameter of outer surface and avoidance of lump on the cable.
This machine doesn’t allow the powder to spread on the shopfloor because of its design, does maintaining a clean environment.
The machine helps the cable to be used for further processes smoothly, since the powder is applied on consistently. The user gets enhanced experience during processes like stripping where if there is excess powder it may result in causing dirt on shopfloor and when there is less powder it might cause insulation tear-out.
The machine uses less air consumption, thus saving on the cost of production.
Key Features of
Static Powder Applicators for Cables
Powder Moisture Control
LSP has inbuilt heater to maintain the temperature of the powder which avoids the powder to be impacted by moisture, especially needed in coastal areas of India.
Line Speed Synchronisation
The machine shall automatically get synchronised with the line speed of the cable, there is no need of any line speed feedback. Thus, making it easy for integration with the existing line.
Technology
Our technological approach to achieve the consistent quality doesn't have dependency of air, thus avoiding any dust or moisture.
Line Speed Synchronisation
The machine shall automatically get synchronised with the line speed of the cable, there is no need of any line speed feedback. Thus, making it easy for integration with the existing line.
Technology
Our technological approach to achieve the consistent quality doesn't have dependency of air, thus avoiding any dust or moisture.
Easy Maintenance
Simple access to the chamber and the filters keeps routine cleaning and maintenance quick, with minimum downtime on the line.
Troubleshooting
With the intelligent control system, the user can see all the alarms and also take preventive action against the same.
Filters and other Precautions
Multi-stage filters retain the airborne powder inside the machine, protecting the operator and keeping the surrounding area dust free.
Design of Machine
The machine is designed in a way to ensure usage of less space on the shop floor. The airtight design ensures that the powder doesn't fall when the application process is running.
Troubleshooting
With the intelligent control system, the user can see all the alarms and also take preventive action against the same.
Filters and other Precautions
Multi-stage filters retain the airborne powder inside the machine, protecting the operator and keeping the surrounding area dust free.
Design of Machine
The machine is designed in a way to ensure usage of less space on the shop floor. The airtight design ensures that the powder doesn't fall when the application process is running.
TECHNICAL DETAILS
LSP Series
| Specification | LSP-G1 | LSP-G2 | LSP-G3 | LSP-G2-100 | LSP-G2-GR50 | LSP-G2-GR250 |
|---|---|---|---|---|---|---|
| Power supply | 415VAC, 50/60 Hz, 3Phase | 415VAC, 50/60 Hz, 3Phase | 415VAC, 50/60 Hz, 3Phase | 415VAC, 50/60 Hz, 3Phase | 415VAC, 50/60 Hz, 3Phase | 415VAC, 50/60 Hz, 3Phase |
| Maximum speed (m/min) | Upto 150 m/min | Upto 250 m/min | Upto 400 m/min | Upto 150 m/min | Upto 150 m/min | Upto 100 m/min |
| Maximum diameter of cable (mm) | Upto 40mm | Upto 40mm | Upto 40mm | Upto 100mm | Upto 40mm | Suitable 50-180mm Diameter of Cable |
| Dimensions (mm) | 1300 x 1004 x 925 [H x W x D] | 1300 x 1004 x 925 [H x W x D] | Approx 1300 x 1004 x 925 [H x W x D] | Approx 1500 x 1200 x 1100 [H x W x D] | Approx 1300 x 1004 x 925 [H x W x D] | Approx 1500 x 1150 x 1000 [H x W x D] |
| Center height of wire (mm) | 1000 mm | 1000 mm | 1000 mm | 1000 mm | 1020 mm | 1080 mm |
| Maximum power | 3.5kW | 3.5kW | 3.5kW | 3.5kW | 3.5kW | 4.5kW |
| Powder mesh | 2000 or more | 2000 or more | 2000 or more | 2000 or more | THIELMANN GRAPHITE Graphite 23061 or similar | THIELMANN GRAPHITE Graphite 23061 or similar |
| Sound level of machine in operation | Approximately 70 dB | Approximately 70 dB | Approximately 70 dB | Approximately 70 dB | Approximately 70 dB | Approximately 70 dB |
| User Interface | Siemens HMI color 7" or equivalent | Siemens HMI color 7" or equivalent | Siemens HMI color 7" or equivalent | Siemens HMI color 7" or equivalent | Siemens HMI color 7" or equivalent | Siemens HMI color 7" or equivalent |
| Scope of application | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating | PVC Insulation Wire, Rubber-Plastic Insulation Wire Surface Coating |
| Weight | Approximately 225Kg | Approximately 230Kg | Approximately 230Kg | Approximately 300Kg | Approximately 225Kg | Approximately 280Kg |